59式57mm高射炮炮管疲劳寿命的工程分析

本文应用Schmitt-Keim方法对59式-57mm高射炮炮管内壁表面裂纹的疲劳寿命进行计算,并对计算结果进行回归分析,得出计算该炮管各种裂纹疲劳寿命的近似公式。结果表明当内壁具有常见的短而浅的裂纹时,其疲劳寿命大于磨损寿命。     

线膛火炮后期寿命分析

弹带削光是火炮寿命终结的标志,通过分析弹带削光的过程和机理,建立炮弹在严重磨损炮膛内的运动模型,提出了为延长火炮后期寿命,在进行弹带和身管内膛设计时应注意的一些问题。     

高速行进坦克身管速度对射击精度影响

坦克在高速行进时,由于路面谱等外部激励的影响,车体姿态和运动状态都会发生变化。由于车体的振动和随动系统的控制误差等,致使坦克火炮在射击时身管前端存在一定的速度扰动。原有解命中问题的条件中未考虑这一速度扰动的影响,使得坦克在高速行进条件下的目标提前点预测产生误差。通过建立外弹道模型,较准确地仿真分析了这一误差的大小和对射击精度的影响。     

Development of multi-physics numerical simulation model to investigate thermo-mechanical fatigue crack propagation in an autofrettaged gun barrel

In this research, a detailed multi-physics study has been carried out by numerically simulating a solid fractured gun barrel for 20 thermo-mechanical cycles. The numerical model is based on thermal effects, mechanical stress fields and fatigue crack mechanics. Elastic-plastic material data of modified AISI 4340 at temperatures ranging from 25 to 1200 °C and at strain rates of 4, 16, 32 and 48 s⁻¹ was acquired from high-temperature compression tests. This was used as material property data in the simulation model. The boundary conditions applied are kept similar to the working gun barrel during continuous firing. A methodology has been provided to define thermo-mechanically active surface-to-surface type interface between the crack faces for a better approximation of stresses at the crack tip. Comparison of results from non-autofrettaged and autofrettaged simulation models provide useful information about the evolution of strains and stresses in the barrel at different points under combined thermo-mechanical loading cycles in both cases. The effect of thermal fatigue under already induced compressive yield due to autofrettage and the progressive degradation of the accumulated stresses due to thermo-mechanical cyclic loads on the internal surface of the gun barrel (mimicking the continuous firing scenario) has been analyzed. Comparison between energy release rate at tips of varying crack lengths due to cyclic thermo-mechanical loading in the non-autofrettaged and autofrettaged gun has been carried out.     

Study on performance degradation and failure analysis of machine gun barrel

An increase in the use of the gun barrel will cause wear of the inner wall, which reduces the muzzle velocity and the spin rate of the projectile. The off-bore flight attitude and trajectory of the projectile also change, affecting the shooting power and the accuracy. Exterior ballistic data of a high-speed spinning projectile are required to study the performance change. Therefore, based on the barrel's accelerated life test, the whole process of projectile shooting is reproduced using numerical simulation technology, and key information on the ballistic performance change at each shooting stage are acquired. Studies have shown that in the later stages of barrel shooting, the accuracy of shooting has not decreased significantly. However, it is found that the angle of attack of the projectile increases as the wear of the barrel increases. The maximum angle of attack reaches 0.106 rad when the number of shots reaches 4300. Meanwhile, elliptical bullet hole has appeared on the target at this shooting stage. Through combining external ballistic theory with simulation results, the primary reason of this phenomenon is found to be a significant decrease in the muzzle spin rate of the projectile. At the end of the barrel life, the projectile muzzle spin rate is 57.5% lower than that of a barrel without wear.     

一种数控火炮拉线机床的设计与实现

针对现行工厂使用的拉线机床操作不便、可视性差的弱点,提出一种采用单片机及光电编码技术对火炮加工中的膛线加工机床进行数字化控制的方案,使膛线加工精度、质量和效益均可得到提高,是实现各种复杂膛线加工的一种实用、可行的方法。     

基于可靠度的身管强度修正

从分析火炮身管的材料、载荷和结构尺寸的离散性出发 ,进行了基于安全系数设计的身管强度可靠度分析。依据要求的可靠度 ,建立了身管强度设计薄弱区域的强度修正模型。以某型火炮身管为例 ,进行了基于安全系数设计的身管可靠度分析及强度修正     

基于最小二乘支持向量机的坦克炮身管剩余寿命预测方法

针对高膛压坦克炮身管剩余寿命预测的难题,结合坦克实弹射击试验数据量少和非线性的特点,基于最小二乘支持向量机构建了坦克炮身管剩余寿命预测模型,给出了模型参数的选取方法,并以某型坦克炮射击试验为基础,对坦克炮身管剩余寿命预测模型进行了验证。结果表明:该模型预测坦克炮身管剩余寿命效果良好。     

舰炮身管的模态分析与多目标优化

舰炮的炮口扰动是影响舰炮射击精度的重要因素。为了减少舰炮的炮口扰动,优化身管结构,建立了柔性身管的ABAQUS有限元模型,将有限元模型的模态计算值与模态试验值进行比较,发现建立的柔性身管有限元模型是合理可行的。提出了混沌量子粒子群算法与动力学联合优化的方法,进行身管和炮口的多目标优化。优化结果表明,优化后炮口中心的线速度、角速度和角位移与优化前相比显著减小,身管质量有所降低,结构更加合理,该优化方法有效可行,为下一步全炮总体优化设计提供了一定的借鉴。     

基于混沌量子粒子群的舰炮身管多目标优化研究

舰炮的炮口扰动是影响舰炮射击精度的重要因素。为了减少舰炮的炮口扰动，优化身管结构，建立了柔性身管的有限元模型并将该模型的模态计算结果与模态试验测试值进行对比,证明建立的柔性身管有限元模型是有效的。提出了混沌量子粒子群算法与动力学联合优化的方法，进行身管和炮口的多目标优化，优化结果表明：优化后的炮口中心的线速度、角速度和角位移与优化前相比显著减小，身管质量有所降低，结构更加合理，该优化方法有效可行，为下一步全炮总体优化设计提供了一定的借鉴。